Automatic Bottle Filling System Blowing Filling Capping Machine Blow Moulding Machine

• After-sales Service: Engineers Fly to Client Factory
• Warranty: 2 Years
• Type: Count Filling Machine
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: XGN
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Function: Water Juice Carbonated Drinks
• Certification: CE, ISO, SGS
• Capacity: 12000-36000bph
• Machine Material: Stainless Steel 304/316
• Control System: PLC, with Remote Operating System
• Bottle Shape: Customized
• Weight: 15t
• Transport Package: Standard Wooden Case
• Trademark: Ushine Tech
• Origin: China
• HS Code: 8422301090
• Production Capacity: 30sets/Year
• Package Size: 480.00cm * 360.00cm * 420.00cm
• Package Gross Weight: 1000.000kg

Product Description

 

Product Description

 

Beverage Filling and Packaging Machine Supplier

Set up in 2008, Ushine leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.

We can customize liquid food production lines according to customers' demand. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering and facility that are designed with one motto in mind: ensure you to reach business goals with most optimized planning.

 

 

General description

 

Ushine Tech is one of the leading Chinese able to manufacture High technology blowing-filling-capping machine in beverage business used in drinking water, juice, carbonated drinks area. This combiblock consists of blowing unit, filling unit, and capping unit. With the synthetic application of electricity, mechanics, and pneumatics, and synchro controlled by servo system, Combi is applicable for the integrated control of several equipment and the whole production process.

It doesn't need empty bottle conveyor and rinsing part of the traditional filling machine, which saves a lot of room for the production plant, reduces water consumption from rinsing and energy consumption from fans used on empty bottle conveyor. It cuts a majority part of transit and guarantees the overall hygiene standard of the entire machine, which better helps end users increasing the overall production efficiency, lowering investment costs, saving energy consumption and maintenance costs.

Product Parameters

Working process

 

1. Preform feed-in and unscrambling

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

2. Heater
 

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

 

3. Blowing unit

Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.

4. Filling unit

The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.

5. Capping unit

Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.

Model	CGX 6-24-8	CGX 10-32-10	CGX14-40-15	CGX 16-60-20	CGX 18-60-20	CGX 22-72-22
Capacity 0.5L/bottle/h	12000	18000	24000	30000	36000	42000
Suitable bottle	PET Circular or square
Bottle diameter	50-115 mm
Bottle height	160-320 mm
Compressed air pressure	0.3-0.7 Mpa
Washing water's pressure	>0.06Mpa <=0.2Mpa
Total  power	4.4	4.4	4.4	5.2	6.2	6.5

Turekey Project

We provide the Complete turnkey project for beverage production line includes:

1. Water Treatment System (Water Filtration)
2. Preparation/Processing System (Mixing System for Drinks like CSD, juice etc)
3. Injection molding machines (for pet preform)
4. Bottle Blowing Machine (Making plastic bottles)
5. Air Conveyor (Transport empty bottles)
6. Filling Machine (Filling product into bottles) 
7. Cap elevator (Transport cap)
8. Blow dryer (Blow away water drops)
9. Flat Convey (Transport bottle)
10. Code Printer (Printing the date on the bottle water) 
11. Labeling Machine (Labeling for bottled water)
12. Bottle Packing Machine (package the bottle water) 
13. Palletizing Machine (to palletize the cartons)

After Sales Service

 

1. The guarantee of our machines is 5 years, life-long services, also we will supply spare parts along with the machines free of charge, the parts will be enough for at least 3 years for the normal operation of machine.

2. Trainning: We can train your engineers in our factory free of charge. IMeans you can send your engineers to our factory to study and training, we have rich experiences for the training, it is the good way to make sure that you can operate and maintain our machines successfully and for long time normal use.

 

3. Checking We will supply you detail user manual for our machines, also we will make one Video CD to show you how to install and maintain the machines, it will help you to maintain the machines for the long time.

 

4. Installtion We will send our engineers to your factory to install the machines and train your staff how to operate the machines., We have been doing the install jobs for our overseas customers for many years.

 

5. Spare parts:We will help to arrange the shipping of goods for you and keep you posted about the steps.

Company Profile

   Suzhou Ushine material technology CO., Ltd. is a professional and dynamic company of beverage filling machine. Our company is located in Suzhou City , Jiangsu Prov. China . It is 100kilomiters far away from Shanghai . Adhering to the spirit of "technology as pilot, face the world,excellent quality, first class ever" and the purpose of "scientific management, exploitation and innovation, sincere and pragmatic, service-oriented", the company forms the talent team in reasonable structure and adopts advanced technology to develop and supply the good products and service.
 In recent years,Our company has introduced a lot of domestic and foreign advanced processing equipment and testing instruments. Our company insists a rigorous testing and effective control from raw material to every production process to implement a standardized and scientific modern enterprise management. Our company has got ISO9001: 2008/ISO9001: 2000 Quality Management System Certification, CE Certification, MC Certification, and the honor of"Jiangsu AAA Grade Quality &Integrity Enterprise".


Our company mainly produces and sells bottled/barreled mineral water/purified water complete production line,carbonated beverage production line,fruit juice/tea production line,water purification system,oil/wine/milk filling line with advanced skills,excellent quality,quick and thoughtful sales service. Our company also provide services of program consultation,installation,technical training,equipment improvement,etc.
The sales network covers the whole country. The products are exported to the United States, Germany, Japan, Australia, Egypt,the Middle East, South Africa and many other parts of the world. Our company wins a high reputation and is highly trusted by the customers.
Our company adheres to the business philosophy of "quality first,integrity based,service first". Sincerely welcome elites join in and cooperate to create brilliant together!

 

 

 

FAQ

Q: Can your company provide turnkey project from A to Z?
A: Yes, we can provide the turnkey project for beverage production line, from PET preform and cap making machine, PET bottle blowing machine, water treatment plant, juice or carbonated drink mixing plant, filling and packing machines.

 Q: How can I know the quality of your machines before I order?
A: We have many projects in different countries, with the customers' permission, we can guide you to visit the factories and see the machines running. You are also very welcome to visit our company in China to see the machine running in our factory.

Q: How can we check our machines if we order the machines from you?
A: We will test all the machines before shipment, you can come to inspect the machines or we can take videos for you.


Q: What is the guarantee or warranty of your machines?
A: We give 18 months warranty for the mechanical parts and 12 months warranty for the electric parts.


Q: For a new starter, how can you help me start and run a water or beverage bottling plant?
A: We can help you do the bottle design, label design and choose the suitable labeling and package type according to your local market. If you have confirm the factory size, we can also make the machine layout design accordingly. We can help you install the machines, train your staff how to operate, maintain the